Polaris MIG Wire – .035" Copper-Flashed Alloy - High-Strength Steel Welding - 2lb Spool

Polaris MIG Wire – .035" Copper-Flashed Alloy Wire for High-Strength Steel Welding (GMAW) - 2lb Spool

Product Description

High-strength, impact-resistant MIG welding for structural and alloy steels.
Polaris MIG .035" wire is a copper-flashed, manganese-silicon alloyed MIG wire containing molybdenum for added strength. Designed for low and medium carbon steels, low alloy steels, and problem steels—including sulphur-bearing materials—Polaris MIG excels in demanding applications where consistency, toughness, and weld quality are non-negotiable.

Capable of producing 100,000 psi strength welds with excellent out-of-position performance, Polaris MIG is trusted for pipe welding, structural fabrication, and agricultural equipment manufacturing.

Key Features

• Diameter: .035" (0.9mm)
• Voltage: 15–29 volts
• Amperage: 60–225 amps
• Gas flow: 25 ft³/hr
• Tensile strength: 100,000 psi
• Impact-resistant with good elongation
• Excellent puddle control and fast-freeze characteristics
• Copper-flashed for consistent feed and reduced spatter
• DCEP (reverse polarity) only
• Available in 2 lb, 11 lb, and 33 lb spools

Shielding Gas Options

• 100% CO₂
• 98% Argon / 2% O₂
• 95% Argon / 5% O₂
• 80% Argon / 20% CO₂
• 75% Argon / 25% CO₂

Recommended Applications

• Construction equipment
• Farm implements
• Highly stressed structural components
• Pipe welding
• Problem low alloy steels

Best Practices

• Use reverse polarity (DCEP)
• For nozzle and tip protection, apply Gemini Anti-Spatter Spray
  (See chemical aids in the Abrasives & Metal Working section)