Polaris Ultra Flux Core Wire – .035" Self-Shielded - Structural and Heavy Equipment - 2lb Spool

Polaris Ultra Flux Core Wire – .035" Self-Shielded FCAW for Structural and Heavy Equipment Welding - 2lb Spool

Product Description

Rugged, reliable flux-core welding—no gas required.
Polaris Ultra Flux Core .035" is a self-shielded, all-position flux-core wire built for structural steel, heavy equipment, tanks, and field repairs. Designed for harsh conditions and out-of-position welding, it produces x-ray quality welds with low spatter, smooth transfer, and excellent arc stability—even in drafts.

With a tensile strength of 95,000 psi and 28% elongation, Polaris Ultra Flux Core is ideal for maintenance and fabrication environments where shielding gas isn’t feasible. It handles rust, oil, and mill scale thanks to built-in deoxidizers and is perfect for use with suitcase wire feeders.

Key Features

• Diameter: .035" (0.88mm)
• Voltage: 11–20 volts
• Amperage: 60–200 amps
• Stick-out: 1/8" to 1/2"
• Tensile strength: 95,000 psi
• Elongation: 28%
• Self-shielded – no external gas required
• Excellent for vertical up or down welding
• Easy slag removal and smooth spray transfer
• Straight polarity (DCEN) required
• Available in 2lb, 10 lb and 33 lb spools

Recommended Applications

• Structural steel and tank welding
• Heavy equipment and machinery repair
• Railroad car and track welding
• Outdoor or draft-prone environments
• Fabrication with mild, medium, or high-carbon steels

Best Practices

• Use DCEN (straight polarity)
• Clean surface when possible, though flux handles light contaminants
• Maintain proper stick-out distance (1/8"–1/2")
• Apply Gemini Anti-Spatter Spray to protect contact tip and nozzle