Brutus MIG Wire – .035" Multi-Steel - Dissimilar and Unknown Steels - 2lb Spool

Brutus MIG Wire – .035" Multi-Steel Welding Wire for Dissimilar and Unknown Steels (GMAW) - 2lb Spool

Product Description

One wire. All steels. One less guess.
Brutus MIG .035" wire delivers a powerful combination of strength, ductility, and crack resistance across virtually all steel types—including tool, cast, stainless, free machining, spring, and dissimilar steels. It’s the ideal wire for maintenance and fabrication when steel type is uncertain or varied.

With a tensile strength of 130,000 psi and up to 35% elongation, Brutus MIG provides machinable, corrosion- and shock-resistant welds with excellent fusion. For optimal multi-pass performance, ensure each pass is wire-brushed to remove oxide film.

Key Features

• Diameter: .035" (0.9mm)
• Voltage: 15–24 volts
• Amperage: 60–160 amps
• Gas flow: 15 ft³/hr
• Tensile strength: 130,000 psi
• High ductility: up to 35% elongation
• Excellent for unknown or dissimilar steels
• Machinable, corrosion- and crack-resistant welds
• DCEP (reverse polarity) only
• Available in 2 lb and 10 lb spools

Shielding Gas Options

• 99% Argon / 1% O₂
• 98% Argon / 2% O₂
• Trimix: 90% Helium / 7.5% Argon / 2.5% CO₂

Best Practices

• Clean base metal thoroughly before welding
• Ensure full fusion on root passes
• Brush each pass with a stainless steel brush to remove oxide
• Preheat to 400ºF (204ºC) for high alloy or heavy sections
• Use Gemini Anti-Spatter Spray to extend tip and nozzle life

Applications

• Shaft buildup and tool steel overlays
• Maintenance repairs with unknown base metals
• Welding dissimilar steels in fabrication
• Spring steel, stainless, and cast steel joining
• Corrosion- and shock-resistant structural applications